Fermzilla

I was pretty excited to try out the new Fermzilla pressure fermenter. because it promised so much, but would it deliver.

I was attracted to the prospect of being able to:

  • Ferment under pressure.
  • Minimise oxygen ingress,
  • Self carbonate finished beer.
  • Drink straight from the fermenter.
  • Dry hop without adding oxygen.

The first thing I noticed was that 24 hours after pitching that the pressure had risen to almost 20 PSI. Thankfully I had a spunding valve and set it top 28 PSI where it remained for the entire fermentation.

Even although the yeast was active there was no visible sign of fermentation. The beer appeared deceptively as calm with no  murk or bubbles.  It was only after releasing the pressure that the familiar churning chaos of fermentation  began. I assume that this was due to the fact that the CO2 produced by the yeast had nowhere to go and remained in suspension in the beer.

 

 

After fermentation was complete , I tried to dump the yeast. This appeared to be simple in theory. After closing the valve I tried to empty the trub container of liquid by removing a screw-cap. I expected a spurt of liquid until it fell below the level of the opening. I had a jug ready to catch the contents, What I was not prepared for was the force and quantity of beer that spewed out. The butterfly valve clearly does not provide a proper seal under pressure because the beer kept flowing until I managed to force the screw cap back on. What a mess!

Cleaning up was also a major chore. In particular removal of the trub container seemed to be impossible at one point. The screw threads and plastic fittings have to be so substantial to work under high pressure that they really chunky and hard to manipulate. This is made clear by the inclusion of a large strap wrench with the Fermzilla.

Image result for strap wrench fermzilla

The problems didn’t stop there either.  I had problems transferring all of the beer to a keg. The beer is extracted from the top using a ball float. The problem I had was that the end of the dip tube sat above the level of the beer. Despite nudging it, releasing some pressure, adding some pressure, it resolutely refused to push out the remaining beer.

Having said all that the beer was quite delicious. I am not giving up on the Fermzilla yet and plan another brew quite soon. I hope this will go better after having  learned some lessons.

Recipe Details

Batch Size Boil Time IBU SRM Est. OG Est. FG ABV
23 L 90 min 142.0 IBUs 11.5 EBC 1.056 1.012 7.6 %
Actuals 0 0 6.1 %

Style Details

Name Cat. OG Range FG Range IBU SRM Carb ABV
American IPA 21 A 1.056 - 1.07 1.008 - 1.014 40 - 70 11.8 - 27.6 2.4 - 2.9 5.5 - 7.5 %

Fermentables

Name Amount %
Pale Ale, Golden Promise®™ (Simpsons) 5 kg 66.67
Vienna Malt (Simpsons) 2.4 kg 32
Wheat, Malt (Simpsons) 100 g 1.33

Hops

Name Amount Time Use Form Alpha %
Cascade 80 g 60 min Boil Leaf 5.5
Rakau (Alpharoma) 10 g 60 min Boil Pellet 8.7
Wakatu (Hallertau Aroma) 10 g 60 min Boil Pellet 7.9
Motueka 20 g 15 min Boil Pellet 6.2
Rakau (Alpharoma) 20 g 15 min Boil Pellet 8.7
Taiheke 20 g 15 min Boil Pellet 8.1
Wakatu (Hallertau Aroma) 20 g 15 min Boil Pellet 7.9
Nelson Sauvin 85 g 15 min Aroma Pellet 11.3
Rakau (Alpharoma) 50 g 15 min Aroma Pellet 8.7
Taiheke 30 g 15 min Aroma Pellet 8.1
Motueka 10 g 15 min Aroma Pellet 6.2
Wakatu (Hallertau Aroma) 10 g 15 min Aroma Pellet 7.9

Yeast

Name Lab Attenuation Temperature
Safale American (US-05) DCL/Fermentis 77% 15°C - 23.89°C

Mash

Step Temperature Time
Mash Step 50°C 15 min
Mash Step 65°C 75 min

Fermentation

Step Time Temperature
Primary 14 days 19.44°C
Aging 30 days 18.33°C

Notes

pH =5.2 @ 23C
Post MashGravity =1037 @46C = 1046
pH post mash = 5.5 @ 33C
pH post mash = 5.4 @ 30C
pH post mash = 5.4 @ 27C
Fermenter vol was up to top of the coil
LongWhiteCloud2 - Preheat
LongWhiteCloud2 - Mash
LongWhiteCloud2 - Boil
LongWhiteCloud2 - Chill